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Subject: The water-doctor is in!
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WaterdoctorUser is Offline
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04/22/2009 4:46 PM  

My name is Andy Paulson and I work with Sprung Training Systems and Sprung Services on water treatment issues.  I have 18 years of industrial water-treatment experience and welcome your questions. I can answer questions related to water chemistry and control.

-Andy

RoyUser is Offline
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09/08/2009 10:28 AM  
Greetings Andy,
I would like to know your opinion about the use of polymers for boiler treatment. It seems that over a period in the last 2-3years more pinholes are occurring in both steam and condensate lines. The boiler itself has always been inspected fine. I have been monitoring the daily chemistry for conductivity and SO3 with no problems .The last 3 months the return condensate is low ph (acidic). The treatment is pumped when feedwater pump is on and I find myself adding extra treatment. Both chemicals are being pumped into the tank and the boiler treatment is at max. output. Any suggestions would be welcomed as I hope to speak with the vendor. Thanks...Roy
WaterdoctorUser is Offline
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09/08/2009 1:07 PM  

Roy,

The use a polymery-based internal treatment would not directly cause pinholes (pitting in the steam and condensate lines.) The polymer is not volatile. (It is designed to stay in the boiler.) Low pH condensate will cause general thinning of the condensate return lines. The thinning will occur in the bottom of the pipe; where the condensate flows.

Pinholes in steam and condensate lines are generally related to Oxygen attack. In looking at the failed sections of piping, what can you tell me about the pitting? Tell me more about the severity and locations of the pitting. How old are the sections that have experienced the pitting? What has changed in the system to cause the low pH condensate over the past 3 months? What has been the history of condensate pH prior to now? When you "add extra treatment" what are you adding, how are you adding it, how much is being added and what results are you seeing as a result of the manual addittions?  Do you have any pictures of the pitting that could be viewed via e-mail?

ReedUser is Offline
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09/08/2009 1:59 PM  

Boy, you don't ask much, do you?

RoyUser is Offline
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09/15/2009 12:20 PM  
Thank you for your information and questions. After consulting with our vendor and through discussion what appears to be happening is that the load changes and the pump may not be keeping up with the demand. Slug feeding extra chemical is not a precise way to control ph. A better way is with use of a water meter. Also our boiler treatment chemical has a volility that is not the same at high and low pressures. We will soon receive a larger pump and a product that should work well for low and high pressures. Our vendor will also examine the boiler during our inspection. Thanks again and also to Reed. I passed my test and am a 1B!! Roy
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